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FactorySight

A solution that collects and stores real-time data from manufacturing sites and provides data-driven insights through effective analysis and visualization.

Solution

FactorySight

What is FactorySight?

Provides real-time insights by rapidly collecting, storing, and visualizing manufacturing equipment data.
Real-Time Collection of Large-Scale Equipment Data

  • Stable collection of over 35,000 tags per second
    (Daily: 3 billion records / Monthly: 90 billion records)

Insight through Visualization of Equipment Data

  • Real-time production equipment monitoring (design), graphs, and charts

PLC and Standard Protocol Support

  • Provides standard PLC drivers and standard protocols

Solution Feature Overview

Collects and stores data from on-site equipment such as PLCs, and utilizes it comprehensively through visualization, analysis, and monitoring features
Data Collection
Device Management
  • Device Registration and Identification
  • Device Metadata
  • Device Data Collection
Tag Management
  • Tag Definition and Management
  • User-Defined Tag Set
Data Storage
  • Data Storage
  • Data Collection Cycle Management
Data Preprocessing
Basic Data Transformation
  • Data Filtering
  • Data Aggregation
  • Missing Value
Data Visualization
Data Analysis
  • Correlation Analysis
  • Regression Analysis
  • Histogram
Tag Data
  • Tag Data Trend
  • Real-time Tag Data Trend
  • Design Studio
Alarm
Alarm Settings
  • Tag alarm
  • SOP(Standard Operating Procedure) Alarm
Alarm History
  • Alarm History

Solution Advantages

Maximizes the utilization of manufacturing data through diverse PLC connectivity, reliable large-scale data processing, and real-time visualization, analysis, and alarm functions.
Connecting Manufacturing Site Data

  • Supports major PLC drivers

  • Supports system tags and virtual tags

Data Collection, Storage, and Processing

  • Engineered and optimized with InfluxDB 2.7

  • Stable storage of over 30,000 tags per second

  • Data backup features (incremental / full backup)

Data Analysis and Monitoring

  • Data analysis graphs and charts (tag trend graph, histogram & boxplot, correlation & regression analysis)

  • Production process monitoring (custom design)

  • Tag and SOP based alarms

Expected Benefits

Early Detection of Anomalies through Real-Time Equipment Monitoring

  • Rapid identification of anomalies by collecting and analyzing equipment data in real-time, down to the second

Data-Driven Decision

  • Improved operational efficiency by visually analyzing process data to identify and address inefficiencies

Standardized Alarm and Quality Management

  • Maintain consistent quality and prevent operator errors or abnormal situations by configuring alarms based on SOPs

References

Wire Material
Process

  • Continuous Process

Requirements

  • 1) Real-time storage, retrieval, and traceability of process information
    2) Alarm system

Key Achievements

  • Secured foundational data for product quality and operational analysis

  • Reduced production losses and enabled rapid response through a real-time alarm system

Other Insulated Wire and Cable Manufacturing
Process

  • Continuous Process

Requirements

  • 1) Real-time collection of equipment data
    2) Analysis of process anomaly causes

Key Achievements

  • Improved responsiveness through rapid identification of root causes in the event of process anomalies

  • Insights for improving product yield and quality