Beyond X for Smart Factory

RMS (Recipe Management System)

A solution that manages recipe data used in manufacturing equipment and controls production conditions by interfacing with stored parameters (setup values).

Solution

RMS (Recipe Management System)

Key Features

Integrates with various material handling equipment to manage transport instructions, optimize routing, and control dispatching rules.

Recipe Master Data Management

Recipe master data and revision history management

Recipe Comparison and Validation

Comparison between equipment and RMS recipes with warning and interlock functions

Parameter Specification Management

Upper and lower specification limit control for recipe parameters

Recipe Upload & Download

Real-time recipe upload & download

Report

Recipe management status and data change trends

Recipe Registration and Version Control

Automatic version creation upon recipe change
Change history viewing function
Version-to-version change comparison

Approval and Change Control Functions

Approval process applied for change requests
Access permission settings by user groups
Approval history viewing

Automatic Transmission with Equipment Integration

Automatic transmission linked with MES work orders
Equipment-specific communication protocol support
Automatic equipment setting status monitoring

Solution Advantages

Enhances the precision and reliability of manufacturing operations through process standardization, minimizing quality deviations, and automating tasks.

Standardization of Process Conditions and Ensuring Consistency

Elimination of quality variation among operators
Error prevention through automatic recipe application
Automatic condition retrieval and validation

Quality Risk Minimization

Error prevention through post-approval distribution
Problem cause analysis via change history tracking
Rapid response to customer defect issues

Automated Work Preparation

Automatic recipe loading
Process condition application without manual settings
Reduced setup time
Prevention of operator errors

Recipe Reusability and Easy Maintenance

Reuse of conditions across similar products
Minimization of parameter changes
Structured condition management

Expected Benefits

Reduced Reliance on Skilled Labor

Work condition systemization
Know-how sharing and standardization
Reduced training time for new personnel
Prevention of operational mistakes

Shortened Manufacturing Lead Time

Reduced setup time
Enhanced development speed through condition reuse
Work preparation error elimination

Digital Assetization of Process Conditions

Automatic recipe history storage
Condition change history accumulation
Optimal process condition comparison

References

PCB

Requirements

Management of recipe and parameter values for specific equipment

Key Achievements

Equipment recipe management system
Trend analysis through real-time collection of equipment parameter values
Quality monitoring linkage

PCB

Requirements

Optimized recipes based on product inputs

Key Achievements

Equipment recipe generation and equipment interface based on process conditions
Quality anomaly check via real-time collection of equipment parameters