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MES (Manufacturing Execution System)

A core solution that enables real-time management and control of shop floor operations—including work orders, production progress, quality assurance, and material flow—to optimize manufacturing operations and improve productivity.

Solution

MES (Manufacturing Execution System)

Key Features

Provides standardized production management processes based on MESA and ISA-95, along with comprehensive control over core manufacturing areas such as process management, quality assurance, material tracking, and KPI monitoring.
Advanced Functions (High-Tech)
  • Process/Inspection/Shipment Lot + Process Data Mapping
  • Production/Inspection Equipment Control and Alarm Information Interface
  • Auto Lot Tracking & Traceability
  • Work Order-Based Raw and Sub-material Mixing Ratio Management
  • Import, Process, and Shipment Inspection Recovery Rate/Yield Management
  • Manufacturing/Quality Anomaly and Change Management
Basic Functions
Production Planning

  • Purchase/Work Order Management

  • Input Management (Loading/Unloading)

Process Management / Quality Management

  • Work Status Management (Start/End)

  • Hold/Release/Rework Management

  • Process Inspection (CTQ/CTP) Management

Material Management / Shipment Management

  • Consumable Material Management

  • WIP Continuity and Handling Material Management

Equipment Management / KPI

  • Equipment Status, Operation Management

  • KPI Management (Real -Time Monitoring)

Solution Advantages

Built on a standardized framework and modular block controllers, it features advanced development and operational efficiency through integration with business rules and API services, while offering flexible process modeling and scalability.
Modular Configuration of Process Workflows
공정 프로세스 모듈화 구성
Advanced Development and Operational Efficiency
고도화된 개발, 운영 생산성
Flexibility and Scalability
유연성 및 확장성

Expected Benefits

Minimized System Implementation Lead Time

  • Provide processes embedded with proven know-how from high-tech industry experience

  • Deployment of process-specific modules for efficient rollout across plants and production lines

Reduced Operational Costs

  • Flexible modification and expansion of production execution processes by module

  • Enhanced efficiency through module-specific response to errors

Improved overall factory efficiency

  • Lot tracking and traceability optimized for hightech manufacturing processes

  • Real-time equipment data collection standards and key process parameter management

References

Secondary Battery Manufacturing
Production Planning Method

  • MTS + MTO (Make to Stock + Make to Order)

Requirements

  • Real-time data acquisition and automation for production, inspection and logistics equipment

  • Real-time WIP and inventory visibility and monitoring

  • In-process quality control

Key Achievements

  • Established shop floor best practices

  • Enabled multi-site deployment and new manufacturing initiatives

Secondary Battery Material
Production Planning Method

  • MTS+MTO

Requirements

  • System design tailored to continuous process characteristics

  • Real-time data acquisition

  • Real-time WIP and inventory visibility and monitoring

  • In-process quality control

Key Achievements

  • An end-to-end value chain system from raw material processing to cathode material production completion

Aircraft and Component Manufacturing
Production Planning Method

  • MTO

Requirements

  • Integrated implementation of APS, MES and QMS

  • Master Data Management for unified master data governance

  • Enhanced material traceability with barcode-based tracking

  • Improved responsiveness through enhanced equipment data collection system

  • Monitoring system for centralized production control

Key Achievements

  • Optimized production planning based on end-to-end process synchronization

  • Established AS9100 compliance and customer-specific quality certification systems

  • Integrated management of process and quality data

PCB
Production Planning Method

  • MTS+MTO

Requirements

  • New fully automated plant

  • Real-time data acquisition and automation

  • Real-time WIP and inventory visibility and monitoring

  • Process quality management and preventive/breakdown maintenance management

  • Automatic job changes through real-time recipe management

Key Achievements

  • Fully automated unmanned factory

Machining
Production Planning Method

  • MTS+MTO

Requirements

  • Equipment data acquisition

  • End-to-end process management and real-time WIP/inventory visibility for indexable insert production

  • Preventive and breakdown maintenance management

Key Achievements

  • Real-time production management visibility of indexable machining operations through MES implementation

Solar Power
Production Planning Method

  • MTS+MTO

Requirements

  • Production and process management for cell and module lines in China, Malaysia and Korea

  • Real-time data acquisition and automation

  • Real-time WIP and inventory visibility and monitoring

  • Process quality management and equipment preventive/breakdown maintenance management

Key Achievements

  • Automated MES via equipment automation